Electro-Spindle Repair

The electro-spindle is a critical component of every CNC machining centre. Fumak provides comprehensive electro-spindle repair, restoring factory parameters and maximum performance.

Serviced Electro-Spindle Types

We service dozens of electro-spindle models from renowned manufacturers of CNC metalworking equipment, including:

BiesseChironCincinnatiDaewooDKFDoosanElteEx-Cell-OFAGFanucFischerForestGamfiorGMNZimmermann GmbHHSDKENTURNEMAGHauserHeckertHomagHüller HilleHurcoIBAGIMAIndexJungKappKitamuraKesslerKressKovosvitWEINIGHEIANCELLSRödersMTEMazakMitsubishiMicronMori SeikiNSKOkumaMazakOmlatReckerthSKFStarragStep-TecWeekeSetcoShodaSycoTecTeknomotorVoumardAccu-RiteWeissAweaCapelliniColomboFischer PreciseGrobHERMLEHaasDMG MoriSCMRoyalLevicronMannesmann DemagMatsuuraMechatron GmbHPDS

The list of supported devices is constantly growing thanks to modern measurement facilities and the many years of experience of Fumak specialists.

Scope of Service

Full Transparency

Professional electro-spindle repair includes disassembly, diagnostics, replacement of bearings, seals and sensors, as well as dynamic balancing. Every unit undergoes final load tests confirming proper operating parameters.

After the repair you will receive a detailed report of all activities performed and a measurement protocol from the balancing tests.

CNC Electro-Spindle Repair – Comprehensive Premium Refurbishment

Homag electro-spindle repair Homag electro-spindle after repair

Our CNC electro-spindle repair is an advanced service process that includes precise replacement of high-grade ceramic bearings, new seals and accurate calibration of speed encoders. This restores full performance and stability, even at extreme rotational speeds.

Every spindle repair starts with a detailed technical audit – the mechanical-optical inspection detects micro-damage, taper irregularities, bearing clearance, misalignment or excessive wear of rolling and guiding elements.

As part of the repair we also service additional spindle systems: servicing of liquid and air cooling circuits, cleaning and maintenance of drawbar actuators, calibration of HSK, ATC and measurement-system sensors. We guarantee full integration and trouble-free operation once the spindle is installed in the machine.

After all repair work is completed, we carry out static-dynamic balancing to ISO class G2.5 or G4 (depending on spindle type), which minimises vibration and extends bearing life. Each repaired spindle is supplied with a complete service report including measurement documentation and a quality certificate.

We also offer an express repair service – completion can be achieved within 48 hours. Thanks to our large spare-parts inventory and the experience of our technicians, we can reduce production downtime to a minimum.

Electro-spindle repair is not only cheaper than buying a new unit, it is also a conscious technological choice – preserving original operating parameters and shorter turnaround time make it the optimal solution for production plants.

Frequently asked questions

How long does a standard electro-spindle repair take?

Comprehensive electro-spindle repair usually takes 7–14 working days; in express mode it can be completed in 48–72 h.

What symptoms indicate electro-spindle damage?

High-frequency squealing, temperature above 60 °C, excessive vibration, reduced machining quality and sudden spindle stops – these are signals that servicing is required.

What is the cost of electro-spindle repair?

Refurbishment of electro-spindles with speeds up to 24,000 rpm costs PLN 15,000–25,000 net. High-speed units (40,000+ rpm) cost PLN 25,000–45,000 net.

What warranty will I get on the repaired electro-spindle?

We provide a written warranty on every electro-spindle repair. Detailed terms are agreed individually.

What does a standard electro-spindle refurbishment include?

Disassembly, diagnostics, replacement of bearings, seals, sensors, taper grinding, 4G dynamic balancing, bearing tests and measurement protocol.

How to prevent costly electro-spindle failures?

Regularly monitor temperature, clamp force, lubrication condition, vibrations and replace coolant filters. Scheduled maintenance every 2,000 operating hours greatly extends service life.

Is electro-spindle repair more cost-effective than buying a new one?

Refurbishment usually costs only 25–35 % of the price of a new electro-spindle; with factory parameters preserved and shorter lead times, it is considerably more economical.

Why Choose Fumak?

By choosing Fumak you gain:

  • short turnaround times – we minimize production downtime,
  • precision and durability of repairs thanks to high-grade components,
  • many years of experience confirmed by electro-spindle manufacturer certificates,
  • written warranty on the service performed.
Firma Godna Zaufania — certyfikat

Oferujemy: Spindle Repair oraz Electro Spindle Repair